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PCBA Test System

PCBA Test System

Overview: Advanced in-circuit test solution for detecting manufacturing defects and ensuring PCBA quality and reliability
Project Description: The Automated Test Equipment (ATE) system is designed for high-accuracy validation of PCB assemblies in production environments. It integrates precision test fixtures, programmable instrumentation, and configurable software to perform Functional Testing (FCT), In-Circuit Testing (ICT), and Boundary Scan. The modular and scalable architecture enables easy adaptation to various PCBA designs, while automated test sequencing, real-time data acquisition, and diagnostic capabilities ensure repeatability, fast fault isolation, and improved production efficiency.
Key Features:
  1. Automated ICT & Functional Testing (FCT) with high-speed, high-accuracy measurements.
  2. Modular, scalable architecture with support for multi-product testing.
  3. Advanced diagnostics, fault isolation, and component-level error detection.
  4. Real-time monitoring, reporting, and barcode/QR-based traceability.
  5. Comprehensive validation including signal integrity, power analysis, and open/short detection.
  6. Supports both manual debugging and fully automated testing with MES server integration.
Test Coverage:
  1. Functional Testing (FCT) for end-to-end validation including boot-up, I/O, and real-time operation
  2. In-Circuit Testing (ICT) for component verification, continuity, and open/short detection
  3. Power and signal validation including voltage/current analysis, sequencing, and signal integrity checks
  4. Communication testing across interfaces like UART, SPI, I2C, CAN, Ethernet, and USB
  5. Programming, firmware validation, and advanced diagnostics such as JTAG, boundary scan, and fault injection
  6. Safety and End-of-Line testing with traceability, reporting, and MES integration
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